- Via A. Costa, 39/43 40013 Castel Maggiore - Bologna - Italy
- info@polisrl.com
- +39 051700184
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Technology
PRODUCTION PROCESS
FROM RAW MATERIAL TO FINISHED PRODUCT
We manage the entire production chain for steel and other special alloys, from titanium and aluminum to copper and alloyed steels. Our process covers the full lifecycle of each component, starting with CAD-3D design and ending with final inspection and testing.
CUTTING SYSTEMS
Automated systems with a wide range of materials: stainless steel, light alloys, aluminum, copper, and bronze.
Capable of cutting single pieces, bundles, profiles, and solid bars.
MECHANICAL PROCESSING: TURNING, MACHINING CENTERS, MILLING, PRESSES
Traditional: URSUS lathes and special applications
CNC:KIA lathes with automatic bar feeders, BIGLIA lathes for reworking, drilling and milling machines; MITSUBISHI machining center; BIGLIA B545 SM – 12-position motorized turret – Main spindle with C-axis – Counter-spindle with C-axis
Presses: Hydraulic press, 80 tons
Supporting Poli’s in-house tooling: molds, fixtures, prototypes – as well as series production for internal departments.
BENDING MACHINES
Sheet metal bending for achieving precise radii:
2-roll machines, small-diameter rolls, min Ø 60 mm
4-roll machines, large-diameter rolls up to max Ø 2000 mm
WELDING PROCESSES: WELDING, BRAZING, SPOT WELDING
TIG, GTAW (Gas Tungsten Arc Welding)
MicroTIG
MIG
SMAW (Shielded Metal Arc Welding)
Spot welding
Soft and hard brazing
Qualified processes and welders (Section IX – ASME Code, 2019 edition)
Automatic, semi-automatic, and
manual welding systems
Laser welding systems and robotized TIG welding
Materials:
Stainless steels (ferritic, austenitic, duplex, martensitic), Monel, Hastelloy, aluminum, copper, brass
Certifications EN10204 3.1
HEAT TREATMENTS
Electric convection ovens for drying
Muffle ovens for pre- and post-heating processes.
ANCILLARY PROCESSES: PARTS WASHING, FLATTENING, GRINDING, MARKING
Programmable stainless steel washing machines with specific detergent cycles Dedicated stainless steel component lines to avoid contamination Sheet and profile flatteners with custom rolls from Poli tooling Belt and disc grinders, single or double units Programmable dot marking systems for product identification and traceability
FINISHING AND POLISHING: SANDING, MICROBLASTING, POLISHING, ROBOTIZED SYSTEMS
Mechanical:
Grinding, cleaning, brushing, polishing
Fixed, portable machines and robotized workstations for line production
Use of multilayer 3D abrasives to achieve top-quality surface finish
Electrochemical:
Pickling, polishing, passivation
Microblasting:
Systems for glass or ceramic microbead blasting
TESTING AND PACKAGING
Incoming in-process, and final inspections according to sampling plans and accepted quality levels
Calibrated instruments to verify dimensional and quality standards, surface roughness, and electrical tests
Packaging designed to prevent surface damage, with careful handling, storage, and processing to avoid contamination
CUTTING SYSTEMS
Automated systems with a wide range of materials: stainless steel, light alloys, aluminum, copper, and bronze.
Capable of cutting single pieces, bundles, profiles, and solid bars.
MECHANICAL PROCESSING: TURNING, MACHINING CENTERS, MILLING, PRESSES
Traditional: URSUS lathes and special applications
CNC:KIA lathes with automatic bar feeders, BIGLIA lathes for reworking, drilling and milling machines; MITSUBISHI machining center; BIGLIA B545 SM – 12-position motorized turret – Main spindle with C-axis – Counter-spindle with C-axis
Presses: Hydraulic press, 80 tons
Supporting Poli’s in-house tooling: molds, fixtures, prototypes – as well as series production for internal departments.
BENDING MACHINES
Sheet metal bending for achieving precise radii:
2-roll machines, small-diameter rolls, min Ø 60 mm
4-roll machines, large-diameter rolls up to max Ø 2000 mm
WELDING PROCESSES: WELDING, BRAZING, SPOT WELDING
TIG, GTAW (Gas Tungsten Arc Welding)
MicroTIG
MIG
SMAW (Shielded Metal Arc Welding)
Spot welding
Soft and hard brazing
Qualified processes and welders (Section IX – ASME Code, 2019 edition)
Automatic, semi-automatic, and
manual welding systems
Laser welding systems and robotized TIG welding
Materials:
Stainless steels (ferritic, austenitic, duplex, martensitic), Monel, Hastelloy, aluminum, copper, brass
Certifications EN10204 3.1
HEAT TREATMENTS
Electric convection ovens for drying
Muffle ovens for pre- and post-heating processes.
ANCILLARY PROCESSES: PARTS WASHING, FLATTENING, GRINDING, MARKING
Programmable stainless steel washing machines with specific detergent cycles Dedicated stainless steel component lines to avoid contamination Sheet and profile flatteners with custom rolls from Poli tooling Belt and disc grinders, single or double units Programmable dot marking systems for product identification and traceability
FINISHING AND POLISHING: SANDING, MICROBLASTING, POLISHING, ROBOTIZED SYSTEMS
Mechanical:
Grinding, cleaning, brushing, polishing
Fixed, portable machines and robotized workstations for line production
Use of multilayer 3D abrasives to achieve top-quality surface finish
Electrochemical:
Pickling, polishing, passivation
Microblasting:
Systems for glass or ceramic microbead blasting
TESTING AND PACKAGING
Incoming in-process, and final inspections according to sampling plans and accepted quality levels
Calibrated instruments to verify dimensional and quality standards, surface roughness, and electrical tests
Packaging designed to prevent surface damage, with careful handling, storage, and processing to avoid contamination
Our production is divided between line-planned operations and ad hoc off-line processing, allowing us to create custom components for a variety of sectors:
1 - Food & Beverage 2 - Marine 3 -Oil & Gas 4 - Packaging 5 - Medical 6 - Electrical Engineering 7 - Niche markets, such as vintage motorcycles and cars
We carefully select methods and materials to meet predefined product standards, ensuring hygiene and enhancing the aesthetic quality of each component. Attention to detail is a fundamental part of our “master craftsmanship” finishing.
The entire production process is planned and monitored through an integrated ERP system, which guarantees precise scheduling of in-house and external production, effective progress tracking, and strict adherence to delivery requirements.
Poli Production includes ultra-precision welding, creation of tooling and masking, as well as processes such as bending, stamping, edging, turning, and milling.
Finishing treatments such as mirror and electro-polishing, satin finishing, pickling, and microblasting… “because we are constantly striving for the best results and maximum performance”.